Measure Flow Rate Q Using the California Pipe Method

Nov 19
2009

When you need to measure water flow rate “Q” using a partially filled horizontal pipe use the “California Pipe Method”

 
This method of Hydropower site flow measurement for Q. given in this post is derived from a technique often used to measure water flow rates in pipes for agricultural purposes such as irrigation. Hence the ‘California Pipe Method’ name. As you see, we’re back to our Blueberry ranch again, I digress…

Speaking of a Hydropower & Penstock pipeflow digression…
… Our friends over at PipeFlow.co.uk have another penstock flow modeling software deal for us. 

This one is good until they say it’s gone!

… For more on this discount deal, See our Penstock Tools & Special Offers page too.

… Back to our Hydroelectric Site Survey methods;

This partial flow estimation method is used to measure the discharge from an open and a partially filled horizontal pipe. This pipe must discharge freely into the air. (Vanleer, 1922, 1924) There are times when this method is considered as a trajectory method, which was covered in a previous post on using a filled pipe. But this is really not a trajectory method, as can be seen by the requirement for horizontal pipe. The air gap in the pipeline over the water must flow for a length of at least six times the diameter of the pipe as measured from the exit opening. The discharge flow is at atmospheric pressure.

This flow measurement technique is based on measuring what’s called the waters “brink depth” at the end of the pipe; this depth is denoted as the height ‘a’ in the enclosed diagram. The inside diameter of the pipe is denoted as ‘D’. Both of these measurements for this calculation are given in feet. The resulting output is measured in cubic feet per second or CFS. You will need to convert into these units and back out if using metric. Sorry about that!

The figure given below illustrates how one pipe fitting arrangement will allow atmospheric pressure to exist above the water flow for a least six times the pipes diameter. Other configurations can be designed with the fundamental restriction that there must be air above the water for greater than six times the diameter of the tube and that the exit pipeline must be horizontal.

The only required measurement is the inside diameter of the pipe, (ID = ‘D’), and the distance from the inside surface of the pipe down to the flowing water’s surface at the exit point, (distance = ‘a’.) By simply obtaining these two distance measurements ‘D’ and ‘a’ in decimal feet. Then by using the following equation for Q., you can now compute Q. or the penstock potential flow rate in CFS.

Vanleer – Partial Pipe Flow Equation: Q = 8.69 (1 -a/D)^1.88 x D ^2.48

Measure Pipe Flow from a Partially Filled Pipe - California Pipe Method

Figure 1: Hydropower Penstock or pipe flow rate ‘Q’ measurement, with a partially filled pipe using the “California pipe method”

 

Where the key Partial Pipeflow Measurement Parameters are given as:

Q = Water discharge rate (ft3/s)

a = Distance measured in the plane of the end of the pipeline or penstock from the top of the inside surface of the pipe to the water surface (ft)

D = Internal diameter of the pipeline (ft)

 
 

 

 

 

 

 

 

 

Note: The following engineering flow measurement restrictions on using this technique to measure your hydropower water flow rate. Q.:

As much of this material was excerpted from the US Bureau of Reclamation site make sure you follow these limitations —

 

USBR Notes: This equation, developed from experimental data for pipes 3 to 10 in in diameter, gives reasonably accurate values of discharge for that range of sizes under certain flow conditions. However, tests by the Natural Resources Conservation Service (formerly U.S. Soil Conservation Service) (Rohwer, 1943) showed that for depths greater than about one-half the diameter of the pipe or a/d less than about 0.5, the discharge does not follow the Vanleer equation. Bos (1989) shows that brink depth must be less than 0.55d, or a/d must be greater than 0.45. Care should therefore be taken in using equation 14-6. The discharge uncertainty of this method is expected to be about +/-10 percent, assuming careful brink depth and pipe diameter measurements.
Some additional requirements for proper use and for attaining potential accuracy of the California pipe measurement method are:
(1) The discharge pipe must be level.
(2) The pipe must be partially full with a/D greater than 0.45.
(3) The flow must discharge freely into the air.
See: USBR Hydraulics Lab – Water Measurement Manual – Measurements in pressure conduits for more on water flow measurements.
 

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Measuring the flow rate Q from an open pipe

Oct 02
2009

How to Measure your Water Flow Rate Q from an Open Pipe:

There are times when it’s necessary to estimate the flow rate from a stream constrained to flow in a water jet flowing from an open pipe. This flow measurement method doesn’t require us to have precision fluid flow measurement instrumentation, other than a straight edge and plumb bob. Flow meters or weirs would likely be more accurate, but sometimes all you have is a filled pipe with a jet of water streaming out. If that’s the case, then try this method.

Pipe Flow Direct Q Measurement Diagram A

Pipe Flow Q Direct Measure Diagram A

There are two basic pipe flow measurement methods used to make this estimation. The first pipe flow measurement method involves pipes that are completely filled; that is they have no air in  the water pipe above the fluid exiting the pipe, the other method used is a partially filled pipe. The completely filled pipe flow case will be fairly easy to measure utilizing the table enclosed below. The other method we will cover in another SmallHydro.com blog post.

Meanwhile let’s examine how to measure the pipe flow rate Q from a water jet squirting from a full pipe:

What is needed to measure the completely filled pipe flow case is a simple straight edge ruler and a plumb bob marked off at an appropriate pre defined distance, in this case we use 13 inches. To utilize this method one simply measures out an appropriate extra distance parallel to the initial pipe exit flow direction up to an intercept point with the plumb bob line that is 13 inches below that point. See  flow measurement diagrams A, B & C.

You will move the ruler parallel to the pipeline until the plumb bob just touches the outer edge of the falling stream of water. By measuring this intercept distance X. for the given 13 inch plumb bob Y. value, you then simply use the table below with your pipe diameter and X value to look up the flow in gallons per minute or GPM.  You can convert these values to your desired standard units of measurement as well.

This water flow estimation technique is used in agriculture to measure irrigation flow from an open pipe. This method can also be used for smaller flows,  if a stream can be constrained temporarily to completely fill the inside of a pipe and flow out the end above the ground or stream tail water enough to not interfere with the plumb bob.

Keep in mind that if the pipe is small enough, direct measurement can be made by filling the bucket and timing the amount of time it takes to fill it, we’ll discuss this in another Small Hydro power stream flow measurement post and link to it later.

So, Let’s take a look at the measurement technique, see pipe flow measurement procedures, and diagrams A., B. and C. :

Tools needed to measure your hydropower system pipe flow rate Q:

  1. Straight edge ruler marked in inches
  2. Plumb bob or thinweight and string at least 2 feet long
  3. A pipe completely filled with the water flow jet about 18-24 inchs up in the air above any interference.

 

Procedure to measure potential hydropower system flow Q from a full flowing pipe:

  1. Tie plumb bob so it dangles 13 inches below the bottom of staight edge ruler
  2. Place straight edge ruler along top edge of pipe parallel to exit flow
  3. Shift ruler until plumb bob  just touches outer surface of the flow at 13 inches below the attachment to ruler.
  4. Measure X distance betwee pipe tip and bob string attachmet point.
  5. Measure inside diameter of pipe
  6. Use ‘X’ and Diameter with edges of table to read off flow rate in GallonsPer Minute (GPM)

 

Note: Keep ruler parallel to pipe at all times.

Pipe Flow Q Direct Measure Diagrams Full & Partial flow D-E

Pipe Flow Q Direct Measure Diagrams Full & Partial flow D-E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Some more views of the same measurement, it works the same regardless of pipe angle. Of course bigger errors can happen at steeper angles.

Pipe-Flow-Q-Direct-Measure-Diagrams-B-C

Pipe Flow Q Direct Measure Diagrams B & C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The following table can be used to look up the corresponding flow rate in gallons per minute or GPM when given your measured X. value.  See the reference equation given below for how this was computed. Also see the OSU irrigation and hydrology site for more information on these irrigation and other water flow measurement methods.  Click the water flow table picture below to get a closer view of the table or to print it  out.

 

Equation for computing Full Pipe Flow Rate in GPM

Equation for Full Pipe Flow Rate in GPM

Note  Disclaimer

- This is a pipe flow estimation table calculated for 13 inches of  ‘Y’ fall. For other ‘Y’ distances use the formula given.  Accuracy is not guaranteed, so check your work to make sure the results are adequate for your application.

 

 

Pipe Flow Direct Measure Flow - Q Chart

Pipe Flow Direct Measure Flow - Q Chart

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